Improvement of high temperature stability of nickel contacts on n-type 6H–SiC
Introduction
Silicon carbide (SiC) is a potential candidate for applications in high power electronics because of its unique properties like wide band gap (2.3–3.3 eV), high critical electric field (3–4 MV cm−1), good thermal conductivity (4.9 Ω cm−1 K−1), etc. [1], [2]. Since metallisation represents one of the most important steps in the fabrication of electronic devices, the knowledge of the metal/SiC interaction after annealing as well as the electrical properties of metal silicide–SiC contacts is of primary importance for understanding and optimising the devices performances. Indeed, obtaining ohmic contacts with low values of specific resistance ρc is a basic requirement for reducing the serial resistance of a device.
Although different metallic contacts on SiC have been object of study in the last decade (Al, Ti, Co, Pd, NiTi, TiC, etc. [3], [4]), in many works nickel has been proposed as the most suitable candidate for the fabrication of ohmic and rectifying contacts on n-type SiC [5], [6], [7], and already used for high voltage SiC Schottky rectifiers [8], [9]. For fabricating ohmic contacts on SiC using nickel, annealing processes of Ni/SiC are generally performed under different atmospheres (vacuum, N2, Ar, forming gas) at 950–1000 °C [5], [6], [10], [11], all resulting in low values of specific contact resistance (∼10−4–10−6 W cm2). However, the difficulty of controlling the metal contact properties (e.g. interface roughness, uniformity of the Schottky barrier height, thermal stability), as well as the need of optimal annealing conditions to reduce the risk of nickel oxidation, remains the limitation factors for many industrial applications. The thermal stability of nickel ohmic contacts on SiC was already demonstrated under operation for several hours at 500–600 °C [5], [10]. However, the authors are not aware of recent investigations on the reliability of this kind of contacts after post-annealing processes in a higher temperatures range (800–1000 °C), which may be required for sensors in automotive applications.
In this paper, the structural and electrical characterisation of nickel contacts on n-type 6H–SiC is presented. The aim of this work is to show that rapid thermal annealing is a suitable method for producing low resistance Ni2Si ohmic contacts, which in turn preserve their electrical stability under annealing in N2 up to 1000 °C.
Section snippets
Experimental
n-Type single crystalline 6H–SiC (0 0 0 1) wafers from CREE were used in the experiments. The deposition of 100 nm thick nickel contacts was performed by e-gun evaporation at a pressure of and an average rate of 5 nm/s. Subsequent thermal treatments of the Ni/SiC samples were carried both in a vacuum furnace at a pressure of and undertaking the samples to rapid thermal annealing (RTA) in N2 atmosphere between 600 and 950 °C for 60 s.
X-ray diffraction (XRD) analysis and Rutherford
Results and discussion
The structural characterisation of the contacts was performed at different annealing temperatures. However, the optimal conditions for complete thermal reaction of the deposited nickel films were found to be above 600 °C.
Fig. 1 shows the XRD spectra of two samples annealed in vacuum at 600 °C for 25 min or undertaken to RTA at 700 °C in N2 for 60 s. The thermal treatments of the Ni/SiC samples result in both cases (vacuum annealing and RTA in N2) in the formation of polycrystalline nickel silicide
Conclusions
Low resistance ohmic contacts in n-type SiC were fabricated by performing RTA of Ni/SiC samples in N2 at 900 °C.
The structural characterisation of the samples showed the formation of the same phase (Ni2Si) both in RTA and under vacuum. This kind of thermal process leads to rectifying contacts for substrate carrier concentration lower than .
The ohmic Ni2Si/SiC contacts preserve their electrical stability even after longer annealing time in flowing N2 in a conventional
Acknowledgements
The authors are grateful to C. Bongiorno for help during EDX measurements and to G. Di Benedetto and A. La Mantı̀a for their assistance during plasma etching processes.
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