Elsevier

Meat Science

Volume 70, Issue 3, July 2005, Pages 461-475
Meat Science

Review
The safety of pasteurised in-pack chilled meat products with respect to the foodborne botulism hazard

https://doi.org/10.1016/j.meatsci.2004.07.019Get rights and content

Abstract

There has been a substantial increase in sales of pasteurised in-pack chilled products over the last decade. It is anticipated that this trend will continue. These foods address consumer demand in being of high quality and requiring little preparation time. The microbiological safety of these foods commonly depends on a combination of a minimal heat treatment, refrigerated storage and a restricted shelf-life. The principal microbiological safety hazard for pasteurised in-pack meat products is foodborne botulism, as presented by non-proteolytic Clostridium botulinum. This review provides a summary of research that has contributed to the safe development of these foods without incidence of botulism.

Section snippets

Introduction to pasteurised in-pack chilled products

Consumer demand for foods that require minimal preparation time compared with conventional meals, are of high quality, contain low levels of preservatives, and are only minimally processed has led to the development of foods that are pasteurised in-pack. These foods are also known as sous-vide foods, cook-chill ready-to-eat foods, and refrigerated processed foods of extended durability (REPFEDs). These foods are processed at a lower temperature (maximum generally within the range 70–95 °C) than,

Assessment of microbiological safety hazards associated with pasteurised in-pack chilled products

Pasteurised in-pack products are not sterile, and safety and quality is dependent on a combination of the minimal heat process, storage temperature, shelf-life and perhaps also intrinsic properties of the food (Peck, 1997). The mild heat treatment applied should eliminate cells of vegetative bacteria, but not bacterial or fungal spores. Thus, non-spore-forming pathogens such as Listeria monocytogenes, Yersinia enterocolitica, diarrheagenic Escherichia coli, Campylobacter jejuni, and salmonellae

Recommendations and guidelines to ensure the safe production of pasteurised in-pack chilled products with respect to Clostridium botulinum

Guidelines and a code of practice have been targeted at ensuring the safe production of these foods by preventing growth and toxin production by non-proteolytic C. botulinum (ACMSF, 1992, ACMSF, 1995, Betts, 1996, ECFF, 1996, Gould, 1996, Gould, 1999, Martens, 1997). Growth and toxin production by proteolytic C. botulinum is prevented by ensuring storage is below 10 °C. Recommendations produced by the UK Advisory Committee on the Microbiological Safety of Food (ACMSF) on procedures to ensure

Characteristics of Clostridium botulinum and other neurotoxin producing clostridia

Six physiologically and phylogenetically distinct Gram-positive spore-forming anaerobic bacteria can produce botulinum neurotoxin (Table 2), although the name of C. botulinum is retained to emphasise the importance of neurotoxin production (Lund & Peck, 2000). Some strains of C. baratii and C. butyricum also produce neurotoxin. For each of the six organisms, a non-neurotoxigenic phylogenetically equivalent organism is known (Hatheway, 1992). The different physiology of the six organisms is

Factors influencing growth and toxin formation

Providing that pasteurised in-pack chilled products are stored at an appropriate temperature, growth and toxin production by proteolytic C. botulinum is prevented. There is, however, concern that proteolytic C. botulinum may grow and form toxin in products that are temperature abused. The effect of individual environmental factors on growth of proteolytic C. botulinum, under otherwise optimum conditions, has been established. The minimum temperature at which growth and toxin production occurs

Control of infant botulism hazard presented by proteolytic Clostridium botulinum in pasteurised in-pack chilled meat products

Infant botulism is an infection. An immature intestinal flora in infants is unable to prevent colonisation by proteolytic C. botulinum (and also neurotoxigenic strains of C. baratii and C. butyricum ), allowing ingested spores to germinate leading to cell multiplication and neurotoxin production. Infants aged between 2 weeks and 6 months are most susceptible. Symptoms typically include extended constipation and flaccid paralysis. Infant botulism is rarely fatal. Two sources of spores have been

Factors influencing growth and toxin formation

The minimum temperature at which growth and toxin production have been described is 3.0 °C (Graham, Mason, Maxwell, & Peck, 1997). In this study, vials containing 10 ml of PYGS (peptone, yeast extract, glucose, starch) medium were inoculated at 104 spores/ml, and growth was observed at 3.0 °C after 7 weeks, 3.1 °C after 6 weeks, and 3.2 °C after 5 weeks. The presence of toxin was confirmed. Earlier studies had demonstrated growth and toxin production at 3.3 °C within 5 weeks (Eklund et al., 1967a, Eklund

Acknowledgement

The authors are grateful to the competitive strategic grant of the BBSRC for funding.

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